Height of 7-drawer Flip-top Tool Cart

Here are the flip top puppet handcart plans which detail on the button how to physique a pushcart exactly like the one we showcased in our DIY insolent cover cart for miter saw and planer post.   Of course, these somerset top tool cart plans were designed with our ain tools in mind.  Before you get started you will want to measure your tools to guarantee the size of the cart will fit your needs, and make any adjustments requisite.

Tools

• Saw – postpone, circular, or miter
• Drill / Number one wood
• Wood glue
• Tape measuring rod
• Square

Materials

• 2 – 2″ x 4″ x 8′
• 2 – 2″ x 4″ x 10′
• 1 – 2″ x 6″ x 6′
• 1 – 2′ x 8′ x 3/4″ plywood
• 4 – 3/8″ x 6″ eye bolts
• 4 – 3/8″ x 2″ bolts
• 4 – 3/8″ washers
• 4 – 3/8″ lock nuts
• 4 – knobs
• 1 – 3/4″ x 32″ threaded rod cell
• 4 – 3/4″ nuts
• 4 – Rockler casters
• 2 – 3/4″ washers
• screws

Step 1: Cut the four outward legs

These flip top tool cart plans utilize 2x4s, doubled up, for the legs. Which means there are eight 35″ pieces in total – quartet "outer" legs and four "internal" legs.  To be fair, "outer" and "exclusive" are misnomers. Two of the outers are inners and two of the inners are outers, but that reasonable makes things perplexing.   So to maybe reach things a little clearer, you'll need to tailor four pieces as shown in the plot infra.   These cuts are most well made using a wainscot blade connected your remit saw, only if you don't happen to have a wainscot brand or a hold over saw, you can accomplish the same cuts using a circular saw to make perennial kerf cuts and then a chisel to clean up the dados.

Step out 2: Cut the 4 privileged legs

Now that you have the four outward legs cold shoulder, it's time to cut the four inner legs following the diagram below.  If you devote close aid, the only real difference of opinion is what side the 3/4″ deep wainscot that runs the full width (3.5″) of the 2×4 goes.

Step 3: Cut cross braces and build the base structure

Now it's time to cut the baffle brace and stretcher pieces, and put IT all together.  Practice woodwind paste and 2 1/2″ Grant Wood screws to attach all of the pieces.  They should be assembled as shown in the third image below. Note: If you've adjusted these designs to accommodate wider (operating room narrower) tools, you'll desire to adjust the length of the 33″ capstone pieces to leave the usage of a wider top.

You'll notice in the first of all image to a lower place, the outward legs have the 1 1/4″ deep slots for the bolts already cut.  You can practise these slots either before OR subsequently you've started assembling the separate pieces, merely observe – two of these slots are on the inner legs, and two of the slots are on the out legs.  I personally don't comparable cold these slots until after I take over the legs pasted up.  Not messing up and cutting the wrong incline is one reason, but there is also only close to 1/4″ of material unexpended in the 2×4 after you cut the slot sol it send away go bad very easily.

Once I have the legs built, I then use the table saw to cut the dadoes 2 9/16″ down from the best of the legs.  I too cut the dadoes in the 2×6 boards spell I have the table sawing machine set up to ensure they are at the exact same place.  You could, of course of instruction, wait until after you have the integral base assembled and then use a buzz saw and a chisel to cut these slots.

Step 4: Work up the round top

The top consists of troika layers of 3/4″ bodily and has a through size of it of 24 x 25″.   This size leaves about a 1/2″ gap on all side of the top to control you have plenty of clearance to rotate the prorogue. Call back though, we sized this cart specifically for our tools – so if you penury yours slightly wider or narrower, you'll have to aline your pieces here.

The top and bottom layers, OR external layers, are simply cut to 24 x 25″ rectangles.   Apiece away level has two step holes trained into the corners, 1″ from the front/back edge (the 25″ long sides), and 1 1/2″ from the side edges (the 24″ long-snouted sides).  For the 7/8″ holes in the top and bottom boards, you want to drill these or so 3/8″ deep.  Then you deficiency to drill the rest of the way direct the center of these holes with a 3/8″ drill bit.  These two-step holes will allow you to countersink the 1 1/2″ bolts which hold the oculus bolts in plans so that the ends answer non protrude from your cover.

For the middle layer, you'll need to switch off cardinal pieces to be 25″ x 11 5/8″.  When combined, these cardinal pieces wreathe up 3/4″ shorter than the out layers you just made.  This 3/4″ difference will serve Eastern Samoa the canalise for the threaded rod.   On the outer two corners of each of these middle layer pieces, you'll too need to cut out a 2″ x 1 1/2″ rectangle. This space will allow for the eye bolt, which turns into the locking mechanism, to sit.

Before gluing your top together, now is a good clock time to sere fit the pieces – including the 3/4″ rib rod.  The rod should check snug in the 3/4″ x 3/4″ channel you have created.  You father't want information technology so tight that it cannot turn at all, but you also don't want it to be sloppy loose.  If either of these scenarios are happening, you can align the width of the channel aside moving the sides of the middle piece in and out sporty thus somewhat.  This should ply just the right amount of play and electrical resistance for the rib rod.

Step 5: Final haul assembly

Now that you have your base and your top stacked, it's time to put it all at once.  Start by inserting the threaded rod through 1 side of the handcart base, then all the way finished the tipto, and verboten the other side of the cart inferior.  Put a automatic washer and two nuts connected each cease of the rib rod.  The inner nut should be snugged in the lead close to the washer and the outside of the cart base – but you don't neediness to tighten it down against the base otherwise the top won't spread ou freely.  Instead, stiffen the intrinsical en against the outside junkie and combined the two should lock all other into order and prevent the threaded pole from moving laterally.

The last step is to put the oculus of an oculus bolt in each corner of the middle layer of the top, and and so secure information technology in place by putting one of the 2″ bolts through the eye of the crank and tightening them down.  The eye bolt should still rotate freely, allowing you to slide IT through the slot put in the legs, where you can then put a washing machine and the knob happening the end of the bolt.   These four eye bolts now act as a means to lock the top indeed it does not splay.  When you are ready to flip your cart, simply loosen the knobs, slide down out the eye bolts, and then rotate away!

Of line, you can also bond casters to your tool cart if you need it to be mobile.   Our carts typically apply the Rockler Workbench Lockup Casters.

Tone 6: Attaching your tools

Of course, these flip pass tool hale plans wouldn't be much good if we didn't at to the lowest degree give you a helpful tip most attaching your tools to the cart.  So the trump tip we can provide you for attaching your tools is to start by finding the side nub of balance for each of the tools you're planning on attaching.  The easiest way we found to do this was to lay the 3/4″ threaded rod along a large flat surface.  Then, arrange your tool on top of the rod in the same orientation that the joyride will sit on the flip top hale.  Move then instrument forward and back until information technology balances on the rod, and use a black marker to make a line connected to each one side of your tool directly above the midriff of the rib rod.  This is your tool's center of residual, and should glucinium positioned directly over the threaded rod when you are attaching it to your top.  Past doing this with both tools, you'll help ensure that your upper side rotates easy without hard to whiplash itself around and possibly injuring someone.

We hope you institute these flip height instrument cart plans useful. Please provide us feedback in the comments incision below if you were able to build your have cart based on our instructions.

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Height of 7-drawer Flip-top Tool Cart

Source: https://famousartisan.com/flip-top-tool-cart-plans/